Do I need a permit to fix a small stucco crack in San Jose?
Not if the repair covers less than 10 square feet of wall area; San José exempts small stucco repairs of that size. Anything larger, or a replacement of the stucco on a wall, needs a building permit, and new stucco must meet the city's marine-climate barrier rules. If the house is on the Historic Resources Inventory, ask Planning before starting even a larger repair.
Should we remove the stucco from our 1910s house to get back to the wood siding?
San José's preservation guide encourages it where stucco covers original siding, but it says to test first. Cut a sample in an inconspicuous spot with a bi-metal hole saw to see whether the siding survives. Siding roughened to hold the stucco may be too damaged to repair once uncovered, while stucco laid straight onto wood can be the cause of moisture damage, which can make removal worthwhile as maintenance.
Can we stucco over the plywood siding on our Fairglen Eichler, or use stucco on an addition?
No to both. San José's Eichler standards prohibit stucco as a replacement for original cladding and list it among materials barred from additions and accessory structures. Original siding beyond repair is replaced in kind, matching its material, profile and texture. Smooth-finished stucco is allowed only on new infill houses in the tract, and textured stucco not at all.
Can leftover stucco go in the garbage?
Small amounts of dry excess can, according to the Santa Clara Valley runoff program. What cannot happen is washing wet stucco, mixer rinse or slurry into the street, a gutter or a storm drain, which the program says is prohibited by law. Its advice is to mix only what will be used within two hours and to wash tools out off site or in a lined washout.
Are hairline cracks in new stucco a sign of a bad job?
Not necessarily. Sika's technical bulletin quotes the Northwest Wall and Ceiling Bureau saying stucco is susceptible to the occasional crack however good the installation, and traces finish-coat checking to rapid drying on hot, windy days. A crack that keeps widening is different: the bulletin points to settlement, framing movement and loads, and suggests a qualified engineering firm.
Why does the inspector need to see the wall before the stucco goes on?
Because the layers that keep water out disappear under the first coat. The California Residential Code calls for a lath inspection after the lath is in place and before any plaster is applied, and San José's permit card lists the inspections the job needs. That visit is the only time the barrier laps, flashing and lath fastening can be checked.